Mold Repair

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Services: RoundMate Tooling; Mold Making; Molding; Product Design; Mold Repair
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Building a quality mold is one key to producing quality parts. More importantly, preventative measures, proper utilization and care of those molds can be vital to the extent of its life and overall performance.

Team PPI offers repair and preventative maintenance programs for dies and molds. Our experienced mold repair group also known as the Rapid Response Team provides the following Preventative Maintenance and Repair Services:

Preventative Maintenance Service
• Scheduled Mold/Die Pick-Up
• Disassemble
• Tool Wear Assessment Report
• Clean & Grease
• Reassemble
• Deliver

• Detailed Inspection
• Critical Dimension Inspection
• Supported Micro & Macro Digital Photo’s
• Documentation of Inspection, Measurements and Photo’s

• Micro Die Welding
• Detail Re-cutting
• Cleaning and Polishing
• Ejector Pin Replacement
• Tool Refurbishment
• Cavity Detail Replacement

It is a known fact that proper maintenance on equipment can mean the difference between profit and loss for any company. The documentation and measurement of changes, to dies and molds, over time can demonstrate significant knowledge about the care they are receiving and thus predicating their life and productivity. Being able to document the current condition of dies and molds then benchmarking the changes over time can deliver huge savings by heading off costly repairs to the equipment before it is too late.

Many times molds and dies are owned by the owner of the product for which it manufactures. The molds and dies are then “run” by a custom manufacturer. The maintenance points can easily slip past the scheduled “PM” time, often allowing the lack of proper lubrication to shorten the life of these tools. More importantly with out taking the time to critically view the current condition of the tools and comparing the changes over time, one has no way of evaluating the true expected life of the tool. Planned inspection by highly experienced Tool and Die Makers can identify a small problem early in its development and help head off big issues later.

Our PM Services are a standardized, cost effective approach to improving profitability by keeping a skilled eye on the really little things that can make a really big difference.

• Extends the life of dies and molds.

• Allows the customer to gage the self destruction of their tools and head off major repair costs and down time by regular documentation of equipment wear and tear.

• Allows OEMs to manage proper care of their tools in the molding facilities by regular inspection reports.

• Restores tired molds and restores them to a greater function.

• Alleviates down time for customers by offering a quick turn around on mold and die repairs.